Decoupler with spring travel limiter

ABSTRACT

A decoupler having an output member, a one-way clutch, a spring and a spring limiter. The spring is disposed between an output portion of the one-way clutch and the output member to bias the output portion in a predetermined rotational direction relative to the output member. The spring limiter can be configured to lock an output of the one-way clutch to the output member to transmit rotary power between the one-way clutch and the output member without stressing the spring beyond a predetermined point and/or to limit rotational movement of the output portion and an associated end of the spring relative to the output member in the predetermined rotational direction. A method for operating a decoupler is also provided.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.10/581,097 filed May 31, 2006 (now U.S. Pat. No. 7,712,592), which is anational phase entry of International Patent ApplicationPCT/CA2004/002094 filed Dec. 9, 2004, which claims priority to U.S.Provisional Patent Application No. 60/528,225 filed Dec. 9, 2003. Eachof the above-referenced applications is incorporated by reference as iffully set forth in detail herein.

INTRODUCTION

The present disclosure generally relates to a decoupler with a springtravel limiter.

It is widely known in an automotive vehicle engine to transfer a portionof the engine output to a plurality of belt driven accessory componentsutilizing an endless serpentine belt. Typically, each component includesa pulley drivingly engaged with the belt and the belt is driven by anoutput pulley coupled directly to the crankshaft on the engine. Thepulley of the component is rotatably mounted to a drive shaft. Anexample of such a belt driven accessory component is an alternator.

Internal combustion engines operate as a pulse system, constantlyaccelerating and decelerating and causing engine vibrations. As a resultof these changing speeds, the belt driven accessory components, whichare driven by the crankshaft, are continually trying to speed up andslow down. This can result in unacceptable levels of noise and vibrationalong with reduced component durability due to high fluctuating loadsand vibrations. Additionally, rapid engine accelerations anddecelerations, such as during transmission shifts and engine startup orshutdown, cause belt squeal from slippage between the belt and thepulley, as well as heavy impact loading on the belt.

It is known to provide a decoupler assembly operatively coupled betweenthe pulley and the belt driven accessory component, such as thealternator, to allow the alternator drive shaft to “overrun” or rotateat a faster speed than the pulley and to allow the speed of the pulleyto oscillate with respect to the alternator drive shaft due tooscillations in the engine speed. Examples of decouplers are disclosedin the U.S. Pat. No. 6,083,130, issued to Mevissen et al. on Jul. 4,2000 and the U.S. Pat. No. 5,139,463, issued to Bytzek et al. on Aug.18, 1992.

It is also known to provide a decoupler between the pulley and the beltdriven accessory component to isolate vibrations therebetween reducingnoise and impact loads. An example of such a decoupler is disclosed inU.S. Pat. No. 6,044,943, issued to Bytzek et al. on Apr. 4, 2000.

It remains desirable to provide a decoupler that is easier tomanufacture and has better durability and functionality overconventional decoupler designs.

SUMMARY

This section provides a general summary of the disclosure, and is not acomprehensive disclosure of its full scope or all of its features.

In one form, the present teachings provide a decoupler that includes ahub, a pulley, a one-way clutch and a torsion spring. The hub isrotatable about an axis. The pulley is disposed concentrically about thehub and is rotatable about the axis. The one-way clutch has an inputmember and an output member and permits transmission of rotary powerfrom the pulley to the output member, but does not permit transmissionof rotary power from the output member to the pulley. The torsion springis disposed between the output member of the one-way clutch and the huband is configured to transmit rotary power from the output member to thehub. The output member of the one-way clutch is rotatable relative tothe hub about the axis between a first position and a second position.Positioning of the output member in a first position locks the outputmember to the hub so that rotary power transmitted through the torsionspring is limited to a predetermined maximum torque. All rotary powertransmitted through the one-way clutch is transmitted to the hub throughthe torsion spring when the output member is positioned between thefirst and second positions.

In still another form, the present teachings provide a method foroperating a device that is driven by a power source. The methodincludes: providing a decoupler having an input member, an outputmember, and a one-way overrunning clutch, the input member beingconfigured to receive rotary power from a power source, the outputmember being configured to output rotary power from the decoupler to thedevice, the one-way clutch being configured to permit transmission ofrotary power in a first rotational direction to drive the output memberand being configured to disengage to permit the output member to overrunthe input member; resiliently coupling the input member to the outputmember when the rotary power transmitted from the input member to theoutput member has a magnitude that is less than a predeterminedthreshold; and inhibiting relative rotation between the input member andthe output when the magnitude of the rotary power transmitted from theinput member to the output member is greater than or equal to thepredetermined threshold.

In still another form, the present teachings provide a decoupler thatincludes a hub, a pulley, a one-way clutch and a spring. The hub isrotatable about an axis. The pulley is disposed concentrically about thehub and is rotatable about the axis. The one-way clutch has an inputmember and an output member and allows transmission of rotary power fromthe pulley to the output member but does not facilitate transmission ofrotary power from the hub to the pulley. The spring is disposed betweenthe output member and the hub and is configured to transmit rotary powertherebetween. The spring biases the output member in a predeterminedrotational direction relative to the hub. The output member of theone-way clutch is rotatable relative to the hub about the axis between afirst position and a second position. All rotary power transmitted tothe hub is transmitted through the spring when the output member ispositioned between the first and second positions. Rotational movementof both the spring and the output member in the predetermined rotationaldirection relative to the hub is inhibited when the output member is inthe second position.

Further areas of applicability will become apparent from the descriptionprovided herein. The description and specific examples in this summaryare intended for purposes of illustration only and are not intended tolimit the scope of the present disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

The drawings described herein are for illustration purposes only and arenot intended to limit the scope of the present disclosure in any way.Similar or identical elements are given consistent identifying numeralsthroughout the various figures.

FIG. 1 is a front view of an engine incorporating a decoupler assemblyconstructed in accordance with the teachings of the present disclosure;

FIG. 2 is an exploded, perspective view of the decoupler assembly ofFIG. 1;

FIG. 3 is a cross-sectional view of a portion of the decoupler assemblyof FIG. 1;

FIG. 4 is yet another cross-sectional view of a portion of the decouplerassembly of FIG. 1;

FIG. 5 is a perspective view of a portion of the decoupler assembly ofFIG. 1 illustrating a clutch element in more detail;

FIG. 6 is a perspective view of a portion of the decoupler assembly ofFIG. 1 illustrating a carrier in more detail;

FIG. 7 is a perspective view of a portion of the decoupler assembly ofFIG. 1 illustrating the clutch element assembled on the carrier;

FIG. 8 is an exploded, perspective view of a portion of the decouplerassembly of FIG. 1 illustrating a slotted thrust plate and the carrierwith an anti-ramp up boss;

FIG. 9 is a perspective view of the thrust plate and the carrier of thedecoupler assembly of FIG. 1 in an anti-ramp up position;

FIG. 10 is a perspective view of the thrust plate and the carrier of thedecoupler assembly of FIG. 1 in a torque lock up position;

FIG. 11 is an exploded perspective view of another decoupler assemblyconstructed in accordance with the teachings of the present disclosure;

FIG. 12 is an exploded, perspective view of a portion of the decouplerassembly of FIG. 11, illustrating a tabbed thrust plate and a carrierwith an anti-ramp up slot;

FIG. 13 is a perspective view of the tabbed thrust plate and the carrierof the decoupler assembly of FIG. 11 in a torque lock-up position; and

FIG. 14 is a perspective view of the tabbed thrust plate and the carrierof the decoupler assembly of FIG. 11 in an anti-ramp up position.Corresponding reference numerals indicate corresponding parts throughoutthe several views of the drawings.

DETAILED DESCRIPTION OF THE VARIOUS EMBODIMENTS

Referring to FIG. 1, an engine for an automotive vehicle is generallyindicated at 10. The engine 10 includes a crankshaft 12 driving anendless serpentine belt 14, as commonly known by those having ordinaryskill in the art. The engine 10 also includes a plurality of belt drivenaccessory components 16, such as an alternator, compressor, etc.,mounted to a drive shaft 15 and driven by the belt 14. A pulley 50 isoperatively coupled to each of the belt driven accessory components 16for driving the components 16 via rotation of the pulley 50. Describedin greater detail below and shown in FIG. 2, a decoupler assembly 20 isoperatively assembled between the belt 14 and any one or more of thebelt driven accessory components 16 for automatically decoupling thecomponent 16 from the belt 14 when the belt 14 decelerates relative tothe component 16 and allowing the speed of the belt 14 to oscillaterelative to the belt driven accessory component 16. Additionally, adetailed description of the structure and function of a decouplerassembly can be found in applicant's U.S. Pat. No. 6,083,130, whichissued on Jul. 4, 2000 and is incorporated herein by reference in itsentirety.

Referring to FIGS. 2-4, the decoupler assembly 20 includes a hub 22having opposite first 24 and second 26 ends and a generally cylindricalbody 28 extending, axially therebetween. The body 28 includes oppositeinner 30 and outer 32 surfaces extending between the first 24 and second26 ends of the hub 22. The inner surface 30 includes a plurality ofinner threads 33 adjacent the first end 24 for fixedly securing the hub22 to the drive shaft 15 for mounting the belt driven accessorycomponent 16. A reduced diameter portion 34 is formed in the first end24. The reduced diameter portion 34 includes an outer mounting surface36 having a smaller outer diameter than the outer surface 32 of the body28. An abutment surface 38 opposite the second end 26 extends generallyradially between the outer mounting surface 36 and outer surface 32 ofthe body 28. An annular thrust plate 39 is seated and fixedly secured,such as by press-fit, on the outer mounting surface 36 against theabutment surface 38. The thrust plate 39 preferably includes a slot, ornotch, 43 formed on its peripheral edge to mate with a carrier 75, aswill be discussed in more detail below.

A socket 40 is formed in the second end 26 for receiving a suitable tooltherein for rotatably threading the hub 22 onto the drive shaft 15 forfixed rotation therewith. An annular first flange 41 extends radiallyoutwardly from the body 28 adjacent the second end 26. The first flange41 includes an outer flange surface 42 having a larger outer diameterthan outer surface 32 of the body 28. A generally helical first slot 46is formed between the outer flange surface 42 and the body 28 defining afirst helically ramped locating surface 48 in the annular first flange41 terminating at an abutment wall 49 and facing the first end 24 of thehub 22.

A generally cylindrical pulley 50 is rotatably journaled to the hub 22.More specifically, the pulley 50 extends between opposite first 52 andsecond 54 ends. The pulley 50 includes an inner cylindrical surface 56extending between the first 52 and second 54 ends. The pulley 50includes an outer periphery 66 with a plurality of V-shaped grooves 68formed therein for engaging and guiding the belt 14. A ball bearingmember 57 is press fit and coupled between the pulley 50 and the hub 22.The bearing member 57 includes an inner race 58 fixedly secured to aportion of the outer mounting surface 36 of the hub 22 and an outer race59 secured to a portion of the inner surface 56 adjacent the first end52 of the pulley 50. A plurality of ball bearings 55 is seated betweenthe inner 58 and outer 59 races of the bearing member 57. The thrustplate 39 is preferably secured in place axially between the inner race58 and hub 22 when assembled. A cylindrical bushing 60 is journalmounted between the inner surface 56 of the pulley 50 and the outerflange surface 42 of the hub 22.

Referring to FIGS. 2-7, a one-way clutch assembly 70 is operativelycoupled between the hub 22 and the pulley 50. The clutch assembly 70includes a clutch spring 71 and a carrier 75 operatively coupled to thehub 22. The clutch spring 71 includes a plurality of helical coils 72extending between a bent or hooked proximal end 73 and an oppositedistal end 74. Preferably, the clutch spring 71 is formed from anuncoated, spring steel material and has a non-circular cross-section toimprove frictional contact with the inner surface 56 of the pulley 50.Most preferably, the cross-section of clutch spring 71 is rectangular orsquare. The clutch spring 71 is fitted into frictional engagement withthe inner surface 56 of the pulley 50. Preferably, a lubricant isapplied to minimize wear between the clutch spring 71 and the innersurface 56 of the pulley 50.

Referring to FIGS. 6-8, the carrier 75 is generally ring shaped andextends axially between opposite first and second sides 76, 78. Ananti-ramp up boss 77 is formed projecting outwardly from the first side76 of the carrier 75 and is configured to mate with the slot 43 formedin the thrust plate 39, when assembled. A hooked slot 84 is formed inthe second side 78 of the carrier 75 and is configured to retain thehooked proximal end 73 of the clutch spring 71. A generally helicalsecond slot 86 is also formed in the second side 78 of the carrier 75defining a second helically ramped locating surface 88 terminating at anabutment wall 89 and generally opposing the first locating surface 48formed in the hub 22.

Referring to FIGS. 2-4, a helical torsion spring 90 extends between ahub end 92 and a carrier end 94. The torsion spring 90 is axiallycompressed between the first 48 and second 88 locating surfaces fortransferring torque between the hub 22 and the carrier 75. Morespecifically, the hub end 92 of the torsion spring 90 is retained in thefirst slot 46 of the hub 22 and seated against the mating helicallyramped locating surface 48. Similarly, the carrier end 94 of the torsionspring 90 is retained in the second slot 86 of the carrier 75 and seatedagainst the mating helically ramped locating surface 88. The torsionspring 90 further includes hub distal end 93 and a carrier distal end95. The hub distal end 93 abuts the abutment wall 49 in the hub 22 andthe carrier distal end 95 abuts the abutment wall 89 in the carrier 75to transfer torque between the carrier 75 and hub 22. Axial forces dueto the compression of the torsion spring 90 retains the first side 76 ofthe carrier 75 in abutting engagement with the thrust washer 39. Thetorsion spring 90 also allows relative movement between the carrier 75and the hub 22 to accommodate changes in the speed of the pulley 50 dueto generally oscillating changes in the operating speed of the engine.The torsion spring 90 and the clutch spring 71 are coiled in oppositedirections.

In prior applications of decouplers, as the torsion spring 90 winds andunwinds due to changes in engine speed, the spring 90 presses againstthe abutment wall 89 associated with the slot 86 formed in the carrier75 to transmit torque from the engine. As the driving force associatedwith the engine reverses, as in an over run condition, the spring 90attempts to move away from the abutment wall 89 and ramp-up the helicalsurface 88 as the only forces holding it in place are friction forcesbetween the spring 90 and carrier 75 and the load contained by thecompression in the spring 90 between the carrier 75 and the hub 22. Suchmovement of the spring 90 can cause excessive wear of the carrier 75 andlead to failure of the assembly. Additionally, the overloading of thespring 90 against the abutment wall 89 may also lead to failure of thespring 90.

To alleviate the above outlined problems, the anti-ramp up boss 77prevents ramp-up or the relative movement of a torsion spring 90relative to the carrier 75. Specifically, the anti-ramp up boss 77travels within the slot 43 of the thrust plate 39 as the thrust plate 39and carrier 75 rotate relative to each other to accommodate changes inspeed of the pulley 50. The anti-ramp up boss 77 travels betweenopposing sides of the slot 43 which define boundaries for a torque lockup position and a ramp-up position. The anti-ramp up position is shownin FIG. 9 and is defined as the position in which the anti-ramp up boss77 engages a first side 45, or anti-ramp up side, of the slot 43 formedin the thrust washer 39 preventing the spring 90 from backing away fromthe abutment wall 89 associated with the carrier 75. The torque lock upposition of the carrier 75 and thrust plate 39 is shown in FIG. 10 andis defined as the position in which torsional deflection of the spring90 due to rotation is stopped by the interaction of the anti-ramp upboss 77 with a second side 47, or torque limiting side, of the slot 43formed in the thrust washer 39.

When assembled, the spring 90 is placed about the body 28 of the hub 22and compressed against and between the ramped locating surface 48 in theslot 46 of the hub 22 and the ramped locating surface 88 in the slot 86of the carrier 75, as described above. The carrier 75 and thrust plate39 are aligned such that the anti-ramp up boss 77 is seated within theslot 43 of the thrust washer 39. The bearing member 57 is then attachedto hold the thrust washer 39 in place with respect to the hub 22.

A first cap 98 is assembled to the first end 52 of the pulley 50 and asecond cap 100 is assembled to a flange 102 formed in the second end 54of the pulley 50 for sealing and preventing contaminants from enteringthe decoupler assembly 20 and for retaining the lubricant within thedecoupler assembly 20.

In operation, the engine 10 is started and the pulley 50 is acceleratedand rotated in a driven direction by the belt 14 driven by the engine10. Acceleration and rotation of the pulley 50 in the driven directionrelative to the hub 22 creates friction between the inner surface 56 ofthe pulley 50 and preferably all of the coils 72 of the clutch spring71. It should be appreciated that the clutch spring 71 will functioneven where at the onset at least the end coil 74 of the clutch spring 71is frictionally engaged with the inner surface 56 of the pulley 50. Theclutch spring 71 is helically coiled such that the friction between theinner surface 56 of the pulley 50 and at least the end coil 74 wouldcause the clutch spring 71 to expand radially outwardly toward and gripthe inner surface 56 of the pulley 50. Continued rotation of the pulley50 in the driven direction relative to the hub 22 would cause agenerally exponential increase in the outwardly radial force applied bythe coils 72 against the inner surface 56 until all of the coils 72 ofthe clutch spring 71 become fully brakingly engaged with the pulley 50.When the clutch spring 71 is fully engaged with the inner surface 56,the rotation of the pulley 50 is fully directed toward rotation of thedrive shaft 15 of the belt driven accessory 16. Additionally,centrifugal forces help to retain the clutch spring 71 in brakingengagement with the inner surface 56 of the pulley 50.

The rotational movement of the carrier 75 in the driven direction istransferred to the hub 22 by the torsional spring 90 such that generallythe carrier 75, thrust plate 39, hub 22, and the drive shaft 15 from thebelt driven accessory 16 rotate together with the pulley 50. At a pointwhere the maximum design torque (or spring twist angle) has beenreached, the anti-ramp up boss 77 engages the torque lock up side 47 ofthe slot 43 in the thrust washer 39 in the torque lock up positiondescribed above to prevent over torque on the spring 90 and possiblefailure. The torque lock up position is a limit for travel of the boss77 that oscillates between the torque limiting and anti-ramp uppositions during normal operation. The boss 77 may contact the antiramp-up side regularly during normal operation while seldom contactingthe torque limiting side. Additionally, the torsional spring 90resiliently allows relative movement between the carrier 75 and the hub22 to dampen, or isolate, oscillations in the speed of the pulley 50 dueto corresponding oscillations in the operating speed of the engine 10.

When the pulley 50 decelerates, the hub 22 driven by the inertiaassociated with the rotating drive shaft 15 and the rotating mass withinthe belt driven accessory 16 will initially “overrun” or continue torotate in the driven direction at a higher speed than the pulley 50.More specifically, the higher rotational speed of the hub 22 relative tothe pulley 50 causes the clutch spring 71 to contract radially relativeto the inner surface 56 of the pulley 50. The braking engagement betweenthe clutch spring 71 and the pulley 50 is relieved, thereby allowingoverrunning of the hub 22 and drive shaft 15 from the belt drivenaccessory 16 relative to the pulley 50. The anti-ramp up boss 77 of thecarrier 75 engages the anti-ramp up side 45 of the slot 43 formed in thethrust plate 39 in the anti-ramp up position described above, preventingthe spring 90 from separating from the abutment wall 89 in the carrier75 and selectively prevent rotation of the spring 90 relative to thecarrier 75 and hub 22. The coils 72 may remain frictionally engaged withthe inner surface 56 while the pulley 50 decelerates relative to theclutch assembly 70 and the hub 22. The coils 72 of the clutch spring 71begin to brakingly reengage the inner surface 56 as the pulley 50accelerates beyond the speed of the hub 22.

Referring to FIGS. 11-14, there is shown an alternative embodiment ofthe decoupler assembly 20 of the present invention. The alternativeembodiment is identical in all respects to the first embodiment with theexception of the carrier 175 and thrust plate 139. The carrier 175 ofthe alternative embodiment contains an anti-ramp up slot 177 that mateswith a tab 143 formed on the thrust plate 139. The slot 177 extendsbetween a first torque lock-up side 192 and a second anti-ramp up side193 for limiting the rotational travel of the tab 143 therein and thusthe carrier 175 and spring 90 relative to the thrust plate 139.Essentially the slot 43 on the thrust plate 39 and boss 77 of thecarrier 75 of the first embodiment have been transposed to the slot 177of the carrier 175 and the tab 143 of the thrust plate 139 in thealternative embodiment. As with the previously described firstembodiment, the tab 143 and slot 177 have torque lock up and anti-rampup positions as shown in FIGS. 13 and 14 that correspond to thosedefined above.

It should be appreciated that the decoupler assembly may be coupledbetween the pulley and drive shaft of any accessory component 16, suchas an alternator or compressor, which are driven by the endlessserpentine drive element or belt 14. Alternatively, the decouplerassembly may also be coupled between the drive shaft and pulley of thecrankshaft which is driven by the engine.

It will be appreciated that the above description is merely exemplary innature and is not intended to limit the present disclosure, itsapplication or uses. While specific examples have been described in thespecification and illustrated in the drawings, it will be understood bythose of ordinary skill in the art that various changes may be made andequivalents may be substituted for elements thereof without departingfrom the scope of the present disclosure as defined in the claims.Furthermore, the mixing and matching of features, elements and/orfunctions between various examples is expressly contemplated herein sothat one of ordinary skill in the art would appreciate from thisdisclosure that features, elements and/or functions of one example maybe incorporated into another example as appropriate, unless describedotherwise, above. Moreover, many modifications may be made to adapt aparticular situation or material to the teachings of the presentdisclosure without departing from the essential scope thereof.Therefore, it is intended that the present disclosure not be limited tothe particular examples illustrated by the drawings and described in thespecification as the best mode presently contemplated for carrying outthe teachings of the present disclosure, but that the scope of thepresent disclosure will include any embodiments falling within theforegoing description and the appended claims.

What is claimed is:
 1. A decoupler comprising: a hub that is rotatableabout an axis; a pulley disposed concentrically about the hub androtatable about the axis; a one-way clutch having an input member and anoutput member, the one-way clutch permitting transmission of rotarypower from the pulley to the output member, but not from the outputmember to the pulley; and a torsion spring disposed between the outputmember of the one-way clutch and the hub to transmit rotary power fromthe output member to the hub; wherein the output member of the one-wayclutch is rotatable relative to the hub about the axis between a firstposition and a second position, wherein positioning of the output memberin a first position locks the output member to the hub so that rotarypower transmitted through the torsion spring is limited to apredetermined maximum torque, and wherein all rotary power transmittedthrough the one-way clutch is transmitted to the hub through the torsionspring when the output member is positioned between the first and secondpositions.
 2. The decoupler of claim 1, wherein the torsion spring isreceived axially over the hub.
 3. The decoupler of claim 2, wherein thetorsion spring is axially compressed between the output member and thehub.
 4. The decoupler of claim 3, further comprising a thrust washerfixed to the hub and abutting the output member.
 5. The decoupler ofclaim 4, wherein the first and second positions are established bycontact between the thrust washer and the output member.
 6. Thedecoupler of claim 1, wherein the one-way clutch comprises a wrap springthat is mounted to the output member.
 7. The decoupler of claim 1,wherein a diameter of the torsion spring tends to increase as amagnitude of the rotary power increases to the predetermined maximumtorque.
 8. The decoupler of claim 1, wherein rotation of the torsionspring relative to the hub and the output member is inhibited when theoutput member is in the second position.
 9. A decoupler comprising: ahub that is rotatable about an axis; a pulley disposed concentricallyabout the hub and rotatable about the axis; a one-way clutch having aninput member and an output member, the one-way clutch allowingtransmission of rotary power from the pulley to the output member butnot facilitating transmission of rotary power from the hub to thepulley; a spring disposed between the output member and the hub andconfigured to transmit rotary power therebetween, the spring biasing theoutput member in a predetermined rotational direction relative to thehub; wherein the output member of the one-way clutch is rotatablerelative to the hub about the axis between a first position and a secondposition, wherein all rotary power transmitted to the hub is transmittedthrough the spring when the output member is positioned between thefirst and second positions, and wherein rotational movement of both theoutput member and an end of the spring that is engaged to the outputmember in the predetermined rotational direction relative to the hub isinhibited when the output member is in the second position.
 10. Thedecoupler of claim 9, wherein the spring is received axially over thehub.
 11. The decoupler of claim 10, wherein the spring is axiallycompressed between the output member and the hub.
 12. The decoupler ofclaim 11, further comprising a thrust washer fixed to the hub andabutting the output member.
 13. The decoupler of claim 12, wherein thefirst and second positions are established by contact between the thrustwasher and the output member.
 14. The decoupler of claim 9, wherein theone-way clutch comprises a wrap spring that is mounted to the outputmember.
 15. The decoupler of claim 9, wherein a diameter of the springtends to increase as a magnitude of the rotary power increases to thepredetermined maximum torque.
 16. A decoupler comprising: a hub that isrotatable about an axis; a pulley disposed concentrically about the huband rotatable about the axis; and an isolator received between andcoupling the hub and the pulley, the isolator having atorsionally-resilient coupling coupled in series with a one-way clutchassembly, the one-way clutch assembly having an input member and anoutput member, the one-way clutch assembly permitting transmission ofrotary power in a direction from the pulley to the output member, butnot in a direction from the output member to the pulley; wherein aportion of the isolator is rotatable relative to the hub about the axisbetween a first position and a second position, wherein positioning ofthe portion of the isolator in the second position locks the isolator sothat rotary power transmitted through the torsionally-resilient couplingis limited to a predetermined maximum torque, and wherein all rotarypower transmitted through the isolator is transmitted to the hub throughthe torsionally-resilient coupling when the portion of the isolator isnot positioned in the second position.
 17. The decoupler of claim 16,wherein the torsionally-resilient coupling comprises a torsion spring.18. The decoupler of claim 17, wherein the one-way clutch assemblycomprises a wrap spring.
 19. The decoupler of claim 18, wherein the wrapspring is mounted to the output member.
 20. The decoupler of claim 16,wherein the torsionally-resilient coupling is axially compressed. 21.The decoupler of claim 20, further comprising a thrust washer fixed tothe hub and abutting the output member.
 22. The decoupler of claim 21,wherein the first and second positions are established by contactbetween the thrust washer and the output member.
 23. The decoupler ofclaim 16, wherein the one-way clutch assembly comprises a wrap spring.24. The decoupler of claim 16, wherein the portion of the isolatorcomprises the output member of the one-way clutch assembly.
 25. Thedecoupler of claim 16, wherein the isolator is oriented in the decouplersuch that rotary power is transmitted from the pulley to the one-wayclutch assembly into the torsionally resilient coupling and to the hubwhen the portion of the isolator is not positioned in the secondposition.
 26. A decoupler assembly for transferring torque between adrive shaft and an endless drive element of an automotive engine, thedecoupler assembly comprising: a hub adapted to be fixedly secured tothe shaft, the hub extending axially between a first hub end and asecond hub end; a pulley disposed concentrically about the hub andadapted to be drivingly engaged with the endless drive element; abearing between the hub and the pulley, the bearing supporting thepulley for rotation about a rotational axis of the hub; an isolatorreceived between and coupling the hub and the pulley, the isolatorhaving a torsion spring coupled in series with a one-way clutchassembly, the one-way clutch assembly permitting transmission of rotarypower in a direction from the pulley to the output member, but not in adirection from the hub to the pulley; and an anti-ramp up mechanismhaving a first anti-ramp up feature, which is coupled to an end of thetorsion spring for rotation therewith, and a second anti-ramp up featurethat is engageable with the first anti-ramp up feature, the first andsecond anti-ramp up features permitting rotation of the end of thetorsion spring about the rotational axis in a first rotational directionfrom a first position to a second position, the first and secondanti-ramp up features cooperating to inhibit rotation of the end of thetorsion spring about the rotational axis in a second, oppositerotational direction away from the first position.
 27. The decouplerassembly of claim 26, wherein the spring is axially compressed.
 28. Thedecoupler assembly of claim 26, wherein one of the first and secondanti-ramp up features comprises a slot and the other one of the firstand second anti-ramp up features comprises a post that is received inthe slot.
 29. The decoupler assembly of claim 26, wherein the secondanti-ramp up feature is non-rotatably coupled to the hub.
 30. Thedecoupler assembly of claim 26, wherein the one-way clutch assemblycomprises a wrap spring.
 31. The decoupler of claim 26, wherein theisolator is oriented in the decoupler such that rotary power istransmitted from the pulley to the one-way clutch assembly into thetorsionally resilient coupling and to the hub when the end of the springis disposed between the first and second positions.
 32. A decouplercomprising: a hub; a pulley rotatably journalled to the hub; an isolatorcoupling the pulley to the hub, the isolator comprising a torsion springconnected in series with a one-way clutch via a carrier, wherein theone-way clutch permits rotary power to flow from the pulley to the hubbut not from the hub to the pulley; wherein the carrier includes anabutment wall and the torsion spring includes a distal end which pressesagainst the abutment wall, the carrier further including one of a bossand a slot, the one of the boss and the slot having an anti-ramp up sideand a torque lock-up side, wherein contact between a first side of acomplementary feature and the anti-ramp up side limits an angularposition of the carrier along a first rotational direction so as toprevent the distal end of the torsion spring from backing away from thecarrier abutment wall, and wherein contact between a second side of thecomplementary feature and the torque lock-up side limits the angularposition of the carrier along a second rotational direction so as toprevent twist of the torsion spring beyond a design spring twist angle.33. The decoupler of claim 32, wherein the complementary feature is theother one of the boss and the slot.
 34. The decoupler of claim 32,wherein the one-way clutch comprises a wrap spring.
 35. The decoupler ofclaim 32, wherein the complementary feature is coupled to a structurethat contacts a member of the clutch so that rotary power is transmitteddirectly between the one-way clutch and the structure.
 36. The decouplerof claim 35, wherein the structure is coupled to the hub for rotationtherewith.
 37. A decoupler comprising: a hub; a pulley; an isolatorcoupling the pulley to the hub, the isolator comprising a torsion springconnected in series with a one-way clutch assembly, the one-way clutchassembly being configured to permit transmission of rotary power fromthe pulley to the hub to drive the hub in a first rotational directionand being configured to interrupt transmission of rotary power from thehub to the pulley to permit the hub to overrun the pulley in the firstrotational direction; wherein the one-way clutch assembly includes anabutment wall and the torsion spring includes a distal end which pressesagainst the abutment wall, the one-way clutch further including one of aboss and a slot, the one of the boss and the slot having an anti-ramp upside and a torque lock-up side, wherein contact between a first side ofa complementary feature and the anti-ramp up side limits an angularposition of the abutment wall along a first rotational direction so asto prevent the distal end of the torsion spring from backing away fromthe abutment wall, and wherein contact between a second side of thecomplementary feature and the torque lock-up side limits twist of thetorsion spring beyond a design spring twist angle.
 38. The decoupler ofclaim 37, wherein the complementary feature is the other one of the bossand the slot.
 39. The decoupler of claim 37, wherein the one-way clutchcomprises a wrap spring.
 40. The decoupler of claim 37, wherein thecomplementary feature is coupled to a structure that contacts a memberof the clutch so that rotary power is transmitted directly between theone-way clutch and the structure.
 41. The decoupler of claim 40, whereinthe structure is coupled to the hub for rotation therewith.